Fold-A-Face Facemask: Custom-fit Origami Fashion of Pandemic

Illustration by Christine Wang

I have been working on prototypes for origami facemasks, or Fold-a-Face mask, since the beginning of the COVID-19 pandemic. The early iterations of the design were published by IU Research and by various national and local news media include NY Times, Herald Times, Indianapolis Monthly, etc. Since then I have been working with multiple industry partners on improving the design. One of the ideas is to make the origami masks custom-fit to individual faces. Below I will show a few conceptual ideas related to custom-fit origami masks.

The Fold-A-Face mask is based on origami techniques. Choose the textures, colors, and folding styles that suit you best.  It is folded from a single sheet of material and it can be flat packed for easy carrying.

Illustration by Christine Wang

How does it work?

  1. Take a digital side view photo of your face using the Fold-A-Face app. (Out of privacy concerns, the Fold-A-Face app will create a photo showing only the silhouette of your facial profile, not the details of your face). 
  2. Upload the photos to Fold-A-Face through the Fold-A-Face app and it will come up with the custom pattern that best fits your face.
  3. Choose the colors and folding patterns that best reflect your style.
Schematic drawing showing the concept of Fold-A-Face app

Ford-A-Face masks are also available with three different folding choices to accentuate your facial structure. For each of the unique patterns, you can fold in three different ways to fold a face mask: Triangle, Square, and Diagonal. The Triangle fold gives your face a more cheerful appearance, the Square fold gives your face a more composed appearance, and the Diagonal Fold gives your face a more uplifting appearance. Fold-A-Face to suit your own style and mood!

Origami diagram
Schematic drawing showing various folding choices

Fold-A-Face masks are offered in a variety of hues, shades, and tints, as well. Choose anything, from jewel turquoise to Alice blue. Fold-A-Face uses three-layer materials to provide you protection again viruses and germs. The outer layer is an elastomeric nylon fabric that has a negative triboelectric effect and is hydrophobic, the middle layer is a filtration media that is consistent with the BFE95 material found in normal surgical masks, and the inner layer is material that is soft to your face and is hydrophilic.

4 thoughts on “Fold-A-Face Facemask: Custom-fit Origami Fashion of Pandemic”

  1. How do I find a pattern? NYT used to have a link to a pattern but it’s not found now….. Can I BUY a patten? It’s kinda confusing, and not very helpful… But the design and implementation sound promising…
    Thanks for a reply….

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